Symptoms
- Wood binds or burns during rip cuts
- Fence measurement doesn't match actual cut width consistently
- Kickback happens even with the fence set correctly
- Cut edge shows burn marks near the back of the blade
Likely causes
- CommonBlade trunnions shifted out of alignmentThe assembly that holds the blade can shift from vibration or a bump.
- PossibleFence rail not parallel to the miter slotsIf the fence itself is misaligned to the table, it will never be truly parallel to the blade.
- Less commonBlade bent or warpedA damaged blade can appear misaligned even when the saw is fine.
What to do
- Unplug the saw before making any alignment checks.
- Measure from a tooth at the front of the blade to the table's miter slot, then rotate the same tooth to the back and measure again.
- If the two measurements differ, the blade (via the trunnions) needs realignment; consult the saw's manual for the trunnion adjustment bolts.
- Once the blade is parallel to the miter slot, adjust the fence so it's also parallel to the miter slot using the same method.
- Recheck both measurements after adjustment to confirm they match within a small fraction of an inch.
- Make a test rip cut on scrap to confirm the binding and burning have stopped.
Tools and parts
- Table saw
- Tape measure or dial indicator
- Wrench for trunnion bolts
When to call a pro
Trunnion alignment can be involved on some saws; if you're not comfortable working under the table, a tool repair technician can perform this service.
Safety
Use caution
Keep the saw unplugged while working underneath or near the blade during alignment.