Symptoms
- Flame lights but goes out immediately
- Flame is small, weak, or yellow instead of steady blue-yellow
- Wick looks dry, charred, or too short
- Lighter smells like it's out of fluid
Likely causes
- CommonLighter fluid evaporated or ran lowZippo-style fluid evaporates through the felt pad even when not in use.
- CommonWick charred, clogged, or too shortWicks blacken and shorten with repeated use and need trimming or replacing.
- PossibleFlint worn down and producing a weak sparkA short flint makes poor contact with the striker wheel.
- PossibleCotton packing or felt pad dried out or dirtyThese internal parts wick fuel to the wick and can degrade over time.
What to do
- Unscrew or lift the felt pad at the bottom of the insert and add lighter fluid until it's saturated but not overflowing.
- Let it sit a minute so fluid wicks up before testing.
- Trim the wick tip with scissors if it's blackened or frayed, leaving a small amount exposed above the cone.
- Check the flint by unscrewing the flint spring at the bottom; if it's very short, replace it with a new flint.
- Reassemble and spin the wheel firmly to test the flame.
- If the flame is still weak after fresh fluid and flint, the cotton packing inside may need replacing, which most lighter and tobacco shops can do.
Tools and parts
- Scissors
- Small screwdriver
Lighter fluidSearch: “Zippo-style lighter fluid”
FlintsSearch: “Zippo-style replacement flints”
WicksSearch: “Zippo-style replacement wick”
When to call a pro
A tobacco or lighter specialty shop can service the internals or replace worn parts if refueling and re-flinting don't help.
Safety
Use caution
Refuel in a well-ventilated area away from any flame or heat source, and let fluid fumes clear before lighting.