Chargers, cables & batteries

Charging cable has exposed wire

An exposed wire is a shock and fire hazard and means the cable needs to be replaced immediately, not repaired with tape.

Difficulty
Easy
Time
5 minutes
DIY cost
$5–$20

Symptoms

  • Bare metal wire strands visible through a crack in the cable jacket
  • Cable sparks slightly when plugged in or moved
  • Exposed section feels warm during charging
  • Damage is usually near one of the connector ends

Likely causes

  • CommonRepeated bending at a stress pointThe area right behind the connector flexes the most and wears through first.
  • PossibleCable pinched or crushed under something heavySharp, sustained pressure can crack the outer insulation.
  • PossiblePet chewing on the cablePets, especially cats and puppies, commonly damage charging cables left within reach.
  • PossibleAge and general wear of a cheap cableLower-quality cables have thinner insulation that fails sooner.

What to do

  1. Unplug the cable from both ends immediately.
  2. Do not touch the exposed metal wire, especially while it's connected to power.
  3. Do not wrap it in electrical tape and keep using it; tape doesn't restore safe insulation against a live wire.
  4. Dispose of the damaged cable so no one accidentally plugs it back in.
  5. Route new cables away from pets, foot traffic, and pinch points like drawer edges or door hinges going forward.
  6. Replace it with a new, quality cable.

Tools and parts

  • None required
Replacement charging cableSearch: “USB charging cable replacement”

When to call a pro

No professional repair needed; simply discard and replace a cable with exposed wire.

Safety

Use caution

Never touch exposed wire on a cable that's plugged in, and don't tape over damage and keep using it; replace the cable.

Related guides

Operator provides AI-generated troubleshooting information. It can be wrong. For safety-critical, electrical, gas, structural, medical, automotive safety, or other high-risk problems, consult a qualified professional.