Water heaters

Water heater vent pipe is rusted or disconnected

A rusted-through or disconnected vent pipe is a serious safety issue on a gas water heater, since it's meant to carry combustion exhaust, including carbon monoxide, safely outside.

Difficulty
Professional only
Time
varies
DIY cost
$0
Pro cost
$150–$400

Symptoms

  • Visible rust holes or flaking on the metal vent pipe
  • Vent pipe sections not fully seated together or held with screws
  • Soot staining near vent joints
  • Vent pipe feels loose or wobbly when touched

Likely causes

  • CommonAge-related corrosion of the metal vent pipeGalvanized vent pipe can rust through over many years, especially in humid environments.
  • CommonSections not properly secured with sheet metal screwsLoose or unsecured joints can separate over time from vibration or age.
  • PossibleIncorrect vent pipe slope or sizing causing condensation and accelerated corrosionImproper installation can lead to condensation forming inside the vent, speeding up rust.

What to do

  1. Turn off the gas water heater at the control valve before inspecting the vent closely.
  2. Visually inspect all visible sections of the vent pipe for rust holes, gaps, or disconnected joints.
  3. Check that each joint is overlapped in the correct direction (away from the water heater, toward the outside) and secured with screws.
  4. Do not attempt to patch a rusted vent pipe with tape or sealant; damaged sections need to be replaced with new vent pipe.
  5. Leave the gas water heater off and don't relight it until the venting is repaired if you find significant rust or disconnection.
  6. Have a professional inspect the full vent run, including the portion inside walls or the attic that you can't see.

Tools and parts

  • Flashlight
Type B gas vent pipeSearch: “type B gas vent pipe water heater”

When to call a pro

Have a licensed plumber or HVAC technician replace the damaged vent sections and verify proper slope, connection, and termination.

Safety

Related guides

Operator provides AI-generated troubleshooting information. It can be wrong. For safety-critical, electrical, gas, structural, medical, automotive safety, or other high-risk problems, consult a qualified professional.